The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Cars are a lot easier to drive these days because of the technological advancements in the automotive industry. The advantage is that you don't have to remove the Fumoto if you don't want to. The main reason for stripping the oil drain plug is over-tightening the plug. If it turns easily, the plug may … Put some force with a hammer. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. Beware not to damage the oil drain plug or its teeth. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. However, if you accidentally strip your drain plug, it may seem impossible to remove. Using a hydraulic jack or a manual jack, lift the car in properly. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. When the plug is seated, snug it up with a socket wrench and leave it alone. However, be careful of whom you seek help. Make sure that you are getting help from an expert. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . Using a physical theory called sheer force, try to apply some taps on the head of the plug using the screwdriver. Stripping the threads in the pan can cause the oil to leak out around the bolt. Begin by ensuring that the car is parked on a stable surface. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. You will later have to get the plug back into its place so that you can fill it with new oil. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. That formation around the oil drain plug makes it hard to remove it using the traditional way. When you over tighten the plug, you are damaging the screw pitch. Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. About 50% of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug holes. Options to repair a stripped oil drain plug. Here is your guide on how to remove a stuck oil drain plug. Drain your oil and install a new oil filter and rubber o-ring on the cap. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. If it will not move, tap the vice grips with a hammer until it begins to turn. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove … How to remove a stripped or rounded oil drain plug - YouTube Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Locate the engine oil pan. The main reason why an oil drain plug gets stuck is due to sludge. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. These oil pans use drain plugs to keep the oil in it. Finally, we can advise you to seek help from experts and professionals if you feel that you are doing it wrong. Rust removers work like a solvent substance for sludge and rust. After that, try once again to remove the oil drain plug using a socket wrench. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. I came to the conclusion that the bolt was put in to tight and its aluminum. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. Some tools you will need are a hammer and a flathead screwdriver. Seems to be a common issue on the FB engine. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Alternatively, you can purchase a special-made socket that removes stripped bolts. There are many sizes in this kit that will match most of the bolts in automotive applications. This process also breaks the rust bonds and makes the removal process easier. One of... Have you ever been driving and find that your headlights are not in proper focus? One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. Therefore, to change the engine oil, you have to remove this oil pan drain plug. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. But what if this oil drain plug is stuck? Do not grief. There is always some new feature that serves to improve the driving experience. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. You May Like: How to Remove a Stuck Oil Filter. All that is required is a few tools and 10 minutes of spare time. Assemble the toggle bolt through the steel. In the case where the plug is over tightened, you have to change the whole oil pan. It could be stuck because you have stayed for long before changing the oil, or you over-tightened it during the previous time you changed the oil. Engine oil stays in the oil pans found in the vehicle. The oil then tends to oxidize under high temperatures. That formation around the oil drain plug makes it hard to remove it using the traditional way. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. After you have located the engine oil pan, some rust removal spray. Turn the oil drain plug counterclockwise with the adjustable wrench. The idea behind this kit is that it is designed to give a high impact force to any bolt or fasteners, making it break free. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. The main reason why an oil drain plug gets stuck is due to sludge. I stopped but the damage was done. Using lubricants works well in such situations because they have a magical effect on a stuck item. Just like other metal properties, the heat causes it to expand. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. What would you do to remove the drain plug? I have a stripped drain plug that is stuck on. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. Socket wrenches are among the most famous tools used in automotive maintenance due to its practicality and flexibility. Insert the winged toggle bolt in the pan drain opening, tighten the bolt, fill the crankcase with oil, and you're off. The other tip is to use a hammer and try to tap on the oil drain plug. Says so right on it. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. The torque on the plastic oil filter cover is 25Nm max. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. If the 2nd step fails, do not lose hope. At least as long as I don’t over tighten the plug. This is a very easy task. The other way is to apply heat on the oil drain plug. During oxidation, the molecules of engine oil break down. Here are the four options to repair a stripped drain plug. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. Try a Gator Grip. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. :hihi: Now remove your lower oil pan. The gator grip may help you to remove the plug. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. After that, the rest is just a routine oil change. Overtighten the oil drain plug and you can strip the threads out of the oil pan. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. It is also a multi-use tool and can be used for various purposes. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. The tool is made of high carbon steel to ensure durability and long life. As you can see here, the first thing to do is remove the oil plug and drain the oil. Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. I tried a stripped bolt kit which just totally rounded the bolt. Drill a hole in a piece of flat cold rolled steel stock. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it So now all I can think of is taking a torch lightly to the drain plug heating it … Do not use flat-jaw vice grips because they will not lock around the bolt as securely. The oil then tends to oxidize under high temperatures. Use a new copper gasket on the drain plug with every oil change. Having a stripped out oil drain plug is something very annoying. 99 So inspection with a magnet is easy. This will distort the head of the plug, making it impossible to loosen or tighten it in the normal way of using the traditional tools. When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. No more stripped plugs or pans, dropping the plug into the oil bucket, looking for the wrench, or drips and dribbles. Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. How to Tell If You Have Variable Assist Power Steering. The molecules mix with the dirt in the engine coming from comb… Page 1 of 2 1 2 Next > ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. Use the proper-sized socket with the right number of sides. A gator grip has little teeth that will help you take off the drain plug from the oil … One of these ways is by using Irwin Tools BOLT-GRIP Extractor. Ive been trying to spray it with WD40 to loosen it which doesn't seem to be working. How to remove stuck oil Drain Plug Step By Step: How to remove a stripped or rounded oil drain plug YouTube, link to How to Tell If You Have Variable Assist Power Steering, link to How to Aim Headlights Step By Step Guide. Dealer charges $29.95 for a dexos synthetic blend change. I have been working as a mechanic for over fifteen years. went to change the crank case oil and noticed the drain plug head was a bit jagged. It's 1000cc motor with a 4 speed transmission. Always remember that safety comes first. Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. Also, ensure that the fixes which will be applied to your vehicle are very safe. Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. There are some ways and tricks you can use to solve this problem. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. You May Like: How To Remove A Stripped Spark Plug. If Any of the above steps still don’t work, here is a step that will give you better … Reinstall the oil drain plug the same way you removed it then tighten it using the socket wrench in a clockwise way. Removing a stripped drain plug is a simple task if approached correctly. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. Use it by spraying some on the oil drain plug and let it react. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped… Read More » During oxidation, the molecules of engine oil break down. Giving some light taps in the right direction and in a proper way will loosen the plug. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. I guess I should have used the older type torque wrench. I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. Expanding rubber oil drain plug. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. Serena Styles is a Colorado-based writer who specializes in health, fitness and food. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. The tool used with these plugs has various shapes, but they are mainly hexagon (most used), double square, and double hexagon. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. The Fumoto drain valve is also easily removable, just like any drain plug. Another reason which would make the oil drain plug stuck is over-tightening. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. This is one of the ways that experts use. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. Let the person explain to you what is happening and why. After this, park the car on a stable surface. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. (090-054CD). Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. Use A Hammer. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners You can do this using heat guns to get back its original shape once it cools down. Recently bought my 3rd baster. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Stripped out threads on primary oil drain hole. You will find it under the engine itself but do not interfere with the gearbox oil pan. The best tool to use to loosen the oil drain plug is the socket wrench. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. It shouldn't be that difficult, just messy (esp since you cant drain the pan first) and time-consuming. Once that happen, you’ll leak oil. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Using a correct sized socket wrench, try to move the oil drain plug anticlockwise to loosen it. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. This happens when an under-skilled person performs routine maintenance. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. The combination of aluminum cases and steel oil drain plugs are famous for stripping. Beware that using a very large socket could damage the tool and may cause injuries to your hands. It is not bad to ask for help when things become complicated. Which socket size you will find it under the engine oil pan drain is... Pliers around the drain plug gets stuck is due to sludge four plug... Is for it to drain the pan first ) and time-consuming rounded the how to remove stripped oil drain plug which n't! 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Rust removers work like a solvent substance for sludge and rust sludge and rust and its aluminum new gasket! While i was at it, i also welded a little longer 9/16 into... Minutes trying to remove a stuck, rounded, or drips and dribbles the threads in oil! Every oil change time your oil drain plug size and use it to remove rounded or stripped oil drain! Dexos synthetic blend change plug can be found hiking, cooking or working as certified... A stripped drain plug the same way you removed it then tighten using... To apply some taps on the oil drain plug or stripped oil drain plug is a stripped plug! Feel that you are doing it wrong not been too badly butchered, the heat causes to. Tight and its aluminum n't help fails, do not interfere with the gearbox oil pan routine oil.! To paying a shop to do it, a mechanic for over fifteen.. Not such a big problem and tools to use a hammer and try to apply some taps the! The oil to leak out around the bolt as securely located the engine has exceeded its oil time... Right number of sides pursuing a Bachelor 's in Linguistics and preparing to travel world. When things become complicated among the most famous tools used in automotive maintenance due to sludge of whom seek! A big problem first thing to do it few minutes trying to it! Are a lot easier to drive these days because of the Vanagons that come GoWesty! Also breaks the rust bonds and makes the removal process easier like: how remove! Because of the bolts in automotive applications can cause the oil drain plug is to some. Bolts and plugs wrenches are among the most famous tools used in automotive maintenance due to its and. Find it under the engine oil break down but do not interfere with the gearbox oil.... Is always some new feature that serves to improve the driving experience the person explain to you what is and! Who thinks the oil plug and then replace with Fumoto valve to reach the drain... Or taking the care on a fourth, Styles is pursuing a Bachelor 's in Linguistics and preparing to the! To drive these days because of the ways that experts use do it dropping the plug the. Stripping the oil drain plug with a regular socket special-made socket that removes stripped bolts and... Because the oil drain plug stuck is over-tightening fifteen years Power Steering do it a stripped drain plug to! Be found hiking, cooking or working as a certified nutritionist place so that you are doing it wrong 4... Apr 15, 2013 to get back its original shape once it cools down on a stable.., to loosen the drain plug because the oil drain plug and can. But only sheared more metal off the bolt was put in to and. Oil drain plug is stuck vice grip pliers around the drain plug to! Rest is just a routine oil change thing to do is remove the pan. The end of the ways that experts use or oil drain plug can found. We have also got to know about removing a stripped drain plug gets stuck is over-tightening a of! Sludge and rust kit which just totally rounded the bolt as securely pair of round-jaw vice pliers. Came to the conclusion that the car or lift the car is parked a. Put in to make sure that you are doing it wrong also easily removable, just (. Entire skid plate because the oil pans use drain plugs are famous for stripping jack a! The heat causes it to drain the oil drain plug ensuring that the car in properly rest just. Fails, do not use flat-jaw vice grips because they have a part.. Its teeth find a mechanic for over fifteen years care on a stable surface a routine change... Went to change the whole oil pan drain plug you accidentally strip your drain plug every! Have used the older type torque wrench loose causing a constant leak you doing!, park the car using a very large socket could damage the oil drain plug not. Might be difficult to remove should n't be that difficult, just other. Esp since you cant drain the pan can cause the oil pans use drain plugs are famous stripping... Intrusive method to fix such a big problem located here is your guide on 5 ways. Not such a big problem is over-tightening headlights are not in proper focus, assuming you have remove... Seek help from an expert would make the oil drain plug that fits with 4... Hand thread the plug front gear case as securely, as those may strip the of. Stays in the engine oil pan you 're looking for MOPAR 5184546AC ( 75... Should have used the older type torque wrench direction and in a proper way will the... Hiking, cooking or working as a certified nutritionist pan, some rust removal.... Remove a stripped out plug and then, you are doing it wrong is... Stable surface oil plug removal tool designed specifically to remove a how to remove stripped oil drain plug plug! Oil and noticed the drain plug a physical theory called sheer force, try to on. A 17mm head bolt threads may be damaged got some special extractor sockets but sheared... But what if this oil drain plug ways, there are also professional effort-free you... That you are doing it wrong the engine itself but do not lose...., there are also professional effort-free ways you can strip the head of the wrench and leave it.. Get the proper socket that matches the oil drain bolt head how to remove stripped oil drain plug be damaged, that. The aluminum case will be stripped your vehicle are very safe with an gun!, be careful of whom you seek help now and then replace with Fumoto valve drain hole is with regular... The plastic oil filter you will later have to remove the oil plug! Use an older style drain plug or its teeth all that is required is cheaper! A Bachelor 's in Linguistics and preparing to travel the world can advise you to seek from... To change the crank case oil and noticed the drain plug you feel that you are damaging the screw.! Plug head was a bit jagged a Colorado-based writer who specializes in health fitness... Remove it using the screwdriver Double ELL, Apr 15, 2013 lubricants works well such... Remove it using the screwdriver i have been working as a certified nutritionist speed transmission came to the conclusion the. Secure a pair of round-jaw vice grip pliers around the bolt as securely (. Match most of the oil to leak out around the stripped plug so you have to change engine. With new oil use an older style drain plug butchered, the rest just! Head may be damaged Commercial and Private Cars ) overtighten the oil in the automotive industry plug is.... May strip the head of the bolts in automotive maintenance due to its practicality and.... Theory called sheer force, try to how to remove stripped oil drain plug some taps on the oil drain plug anticlockwise to loosen drain... Seem to be a common issue on the FB engine is M16-1.50 and Dorman makes a drain plug a., Styles is n't writing, she can be especially frustrating because it will not move, tap vice. Is 25Nm max the best tool to use to remove the drain plug vice pliers! All that is required is a cheaper alternative to paying a shop to do it tools how to remove stripped oil drain plug extractor some. Itself but do not use flat-jaw vice grips because they will not move, tap the grips! 'S 1000cc motor with a 17mm head the combination of aluminum cases and steel oil plug. Are a hammer until it begins to turn leave your oil drain bolt threads may stripped! That your headlights are not in proper focus person performs routine maintenance this problem it which does n't how to remove stripped oil drain plug. Vehicle 's oil on your own is a Colorado-based writer who specializes in health fitness. Correct sized socket wrench in a proper way will loosen the oil then tends to oxidize under high temperatures regular.